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HZZ00102-G

型号：

HZZ00102-G

品牌：

BEL[ BEL FUSE INC. ]

页数：

10 页

PDF大小：

522 K

下载PDF手册
Accessories  
Cassette Style Mating Connectors  
Description  
All 19" cassette style converters are equipped with either  
H11, H15, H15S4, or H15S2 male connectors. Mating female  
connectors are available as accessories. The four H-type  
connector versions are especially designed for power supply  
applications, capable of handling high operating currents. The  
connectors have an integrated code key system allowing  
many coding possibilities. Converters with high output current  
normally use two contacts in parallel to keep the voltage drop  
across the connector low. In the case of very high currents,  
the connectors are fitted with round high current contacts.  
Note: Parts ending with -G areRoHS-compliant for all 6 substances.  
H11 Connectors  
This connector has 11 contacts in one vertical column,  
marked 2 to 32. Mating and mounting conditions are  
according to IEC 60603-2 and DIN 41612. The connector  
contacts are hard-silver plated and correspond to quality  
class 1, allowing for 500 mating cycles.  
Note: H11 connectors (male version) are used in the converter  
series (case size): H (H02), M (M02), and PSL (L04).  
Table 1: H11 Connector Survey  
Female connector  
(former designation)  
Part number  
Description of terminals  
Fig. Integrated EN 45545  
coding  
STV-H11-F/CO  
HZZ00101-G  
HZZ00196 2  
HZZ00104-G  
HZZ00102-G  
Faston terminals 6.3 × 0.8 mm  
2
2
3
4
5
5
5
5
yes  
yes  
yes  
yes  
yes  
yes  
yes  
yes  
STV-H11-FG/CO 2  
STV-H11-FS/CO-G  
STV-H11-FSR/CO-G  
STV-H11-FB/CO-G 1  
STV-H11-FBG/CO 3  
STV-H11-FBER/CO 3  
STV-H11-FP/CO  
1
Faston terminals 6.3 × 0.8 mm, gold-plated contacts  
Faston terminals 6.3 × 0.8 mm, solderable (short molding)  
Screw terminals, 90°, 2.5 mm2 (AWG 13), torque ≤ 26.6 Ncm  
yes 4  
HZZ00103-G 1 Solder pin 5.2 mm, 1.6 mm  
HZZ00199 3  
HZZ00113 3  
HZZ00111-G  
Solder pin 5.2 mm, 1.6 mm, gold-plated contacts  
Solder pin 4.3 mm, 1.0 mm  
Press fit 6.5 mm, 1.0 mm  
See also matching Flexi-PCB (HZZ01208-G) for PCB-mounting of converters, fig. 6.  
Obsolete; use HZZ00101-G or HZZ00104-G !  
Obsolete; use HZZ00103-G !  
Material LPC E130i  
2
3
4
Obsolete parts  
Preferred for new designs  
95  
90  
Mechanical Dimensions (in mm)  
10 x 7.62 = 76.2  
7.62  
Fig. 1  
12042  
H11 front view, relating to  
figures 2 to 5  
84.8  
Table of Contents  
Page  
Page  
Description............................................................................ 1  
H11 Connectors .................................................................... 1  
H15 Connectors.................................................................... 3  
H15S4, H15S2 Connectors .................................................. 6  
Technical Data ...................................................................... 8  
Code Key System ................................................................. 8  
Connector Retention Clips ................................................... 9  
Connector Retention Brackets CRB .................................... 9  
Cable Hood......................................................................... 10  
Cage Clamp Adapter .......................................................... 10  
Copyright © 2018, Bel Power Solutions Inc. All rights reserved.  
MELCHER  
The Power Partners.  
BCD20022 Rev AI, 9-Mar-2018  
Page 1 of 10  
Accessories  
Cassette Style Mating Connectors  
Coding wedge  
4
F
European  
Projection  
K
I
H
G
2
5
8
11 14 17 2± 23 26  
Fig. 2  
HZZ00101-G (STV-H11-F/CO), faston terminals 6.3 × 0.8 mm  
HZZ00196 (STV-H11-FG/CO), faston terminals 6.3 × 0.8 mm with gold plated contacts, obsolete  
12043a  
K
I
H
G
F
32  
2
Fig. 3  
HZZ00104-G (STV-H11-FS/CO),  
faston terminals 6.3 × 0.8 mm, solderable (short molding)  
12±44  
K
I
H
G
F
2
5
8
11 14 17 2± 23 26 29 32  
Fig. 4  
HZZ00102-G (STV-H11-FSR/CO), screw terminals,  
max. 2.6 mm2 (AWG 13), max torque 26.6 Ncm.  
Fig. 5  
12045a  
HZZ00103-G (STV-H11-FB/CO),  
solder pins, X = 5.2, Y = Ø 1.6  
5.08  
2
5
8
11 14 17 20 23 26 29 32  
HZZ00199 (STV-H11-FBG/CO),  
solder pins, X = 5.2, Y = Ø 1.6, obsolete  
HZZ00113 (STV-H11-FBER/CO),  
solder pins, X = 4.3, Y = Ø 1.0, obsolete  
HZZ00111-G (STV-H11-FP/CO),  
press insert pins, X = 6.5, Y = Ø 1.0  
0.1  
2.8  
5.63  
Y
10 x 7.62 = 76.2  
90  
Footprint for PCB-layout  
0.1  
MELCHER  
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BCD20022 Rev AI, 9-Mar-2018  
Page 2 of 10  
Accessories  
Cassette Style Mating Connectors  
the H11 flexible PCB (fig. 6) together with the female  
connector HZZ00103-G.  
Flexible H11 PCB  
If cassette style converters with H11 male connectors are  
mounted on a PCB board, the connection can be made using  
Part number:  
HZZ01208-G  
12034  
7.62  
3.81  
Fig. 6  
83.82  
Flexible H11 flexible PCB board HZZ01208-G  
H15 Connectors  
quality class 1, allowing for 500 mating cycles.  
Note: This connector type fits for the following converter series:  
This connector has 15 contacts in two vertical columns,  
marked with 4 to 32 and is designed to meet DIN 41612. The  
connector contacts are hard-silver plated and correspond to  
Q, P1, HP, LPC, PSK1, PSS, K1, S, T, R.  
1
Some models exhibit connectors equipped with 2 of 4 high-  
current contacts. See H15S4, H15S2 Connectors.  
Table 2: H15 Connector Survey  
Female connector Part number Description of terminals  
former designation  
Fig.  
Integrated  
coding  
EN 45545  
STV-H15-FSR-G  
STV-H15-F/CO-G  
STV-H15-FB/CO  
HZZ00107-G Screw terminals, 90°, 2.5 mm2 (AWG 13), torque ≤ 26.6 Ncm  
8
yes  
yes  
yes  
yes  
yes3  
2
HZZ00106-G Faston terminals 6.3 × 0.8 mm  
(8)  
9 a  
9a  
HZZ00112-G Solder pins 4.0 mm, 1.6 mm  
STV-H15-FBG/CO 1 HZZ00197 1  
Solder pins 4.0 mm, 1.6 mm, gold-plated contacts  
STV-H15-FWS/CO  
STV-H15-FP/CO  
H15 cage clamp  
1
HZZ00114-G Solder pins 10.1 mm, 1.6 mm, 90° bent contacts  
HZZ00117-G Press fit 4.5 mm, square 0.6 mm (double-pin version)  
HZZ00118-G Cage clamp contacts, wire gauge 0.14 – 1.5 mm  
9b  
9c  
10  
yes  
yes  
no  
Obsolete; use HZZ00112-G !  
2
3
The identical connector Harting 09 06215 2871 2222 complies with EN 45545 and NF-F16 (F1/I2)  
Material LPC E130i  
Obsolete parts  
Preferred for new designs  
Mechanical Dimensions (in mm)  
95  
90  
12046  
Fig. 7  
H15 front view, relating to the next figures  
MELCHER  
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BCD20022 Rev AI, 9-Mar-2018  
Page 3 of 10  
Accessories  
Cassette Style Mating Connectors  
1.9  
European  
Projection  
95  
12.4  
84.9  
Fig. 8  
HZZ00107-G  
12±39b  
screw terminals, max. torque 26.6 Ncm,  
material LPC E130i  
HZZ00106-G  
faston terminals 6.3 × 0.8 mm (similar  
dimensions, but not shown). The orientation  
of the faston terminals can be horizontal or  
vertical, depending on supplier.  
4
32  
84  
14.8  
access screws M2 -15  
12±47  
2.8  
1.6  
5.±8  
Fig. 9a  
HZZ00112-G  
solder pins, foot print.  
HZZ00197  
solder pins, foot print, obsolete  
8.17  
14 × 5.±8 = 71.12  
9±  
Footprint for PCB-layout  
4
32  
12053a  
Fig. 9b  
HZZ00114-G  
solder pins for PCB mounting  
min.  
10.1  
32  
4
7.62  
14 x 5.08  
88.9  
3.5  
6
JM±74  
2.8  
1.6  
5.±8  
Fig. 9c  
HZZ00117-G  
press fit pins, foot print  
d
2
32  
z
8.17  
15 × 5.±8 = 76.2  
9±  
Footprint for PCB-layout  
MELCHER  
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BCD20022 Rev AI, 9-Mar-2018  
Page 4 of 10  
Accessories  
Cassette Style Mating Connectors  
View X  
European  
Projection  
32 28 24 20 16 12  
8
4
JM240  
z
d
30 26 22 18 14 10  
6
X
84.8  
JM243  
Z
84.±  
94.75  
7 x 1±.16 (= 71.12)  
3.81  
1±.16  
JM241  
Fig. 10  
HZZ00118-G,  
cage clamp connector,  
wire gauge 0.14 – 1.5 mm  
1±.16  
1.27  
6 x 1±.16 (= 6±.96)  
MELCHER  
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BCD20022 Rev AI, 9-Mar-2018  
Page 5 of 10  
Accessories  
Cassette Style Mating Connectors  
circuits between the cable terminals, especially in appli-  
cations with high vibration environment. Heat shrink sleeves  
might be necessary for further isolation purposes or to keep  
clearances and creepage distances at specified levels.  
H15S4, H15S2 Connectors  
These special connectors derive from the H15 connectors  
having standard contacts like the standard connectors,  
combined with 4 (H15S4) or 2 (H15S2) high-current contacts  
(jacks) according to DIN 41626. These jacks are designed to  
handle currents up to 40 A. They correspond to quality class 2,  
allowing for 400 mating cycles. The contact material is high-  
quality Phosphor Bronze.  
An extraction tool allows removal of the high-current jacks for  
replacement (see fig. 16).  
Caution: The use of an adequate cable strain relief device (e.g.  
Cable Hood etc.) is essential, in order to protect the high-current  
contact jacks from damage. Do not screw, solder or manipulate  
these contacts, when the connector is plugged into the male  
connector! The use of highly flexible cables is strongly recom-  
mended.  
The high-current jacks are joined separately to the con-  
nectors. To install them, carefully follow the assembly  
instructions. It is extremely important to solder cables, screw  
cable terminals or heat shrink sleeves to high-current jacks  
first, before inserting them into the moulding. Paralleled  
converters should preferably be interconnected on current  
bars or at a star point.  
Note: H15S4 connectors (male version) are used in the following  
converter series (case size): K, PSK with line currents ≥20 A.  
Note: H15S2 connectors (male version) are used in the following  
converter series (case size): P1000, K4000 with line currents  
≥20 A. H15S2 connectors are not for new designs. Please  
consult the product data sheets for replacing models.  
Using screw versions, the two outer high-current jacks may be  
inserted at a 90° angle in order to prevent possible short  
Table 3: H15S2 and H15S4 connector survey  
Female connector  
former designation  
Part number Description of terminals  
Fig.  
Integrated  
coding  
STV-H15S2-FSF/CO 3  
STV-H15S2-F/CO 3  
STV-H15S4-FSF/CO  
STV-H15S4-F/CO  
HZZ00116 3  
HZZ00115 3  
11 faston terminals 6.3 × 0.8 mm, 2 screw jacks 1  
11 faston terminals 6.3 × 0.8 mm, 2 solder jacks 1  
12 + 11b  
(12) + 11a  
14  
yes  
yes  
yes  
yes  
yes  
yes  
HZZ00110-G 7 faston terminals 6.3 × 0.8 mm, 4 screw jacks 1  
HZZ00105-G 7 faston terminals 6.3 × 0.8 mm, 4 solder jacks 1  
(14)  
STV-H15S4-FLS/CO 2  
HZZ00109  
7 screw terminals 90°, 2.5 mm2, torque ≤ 26.6 Ncm, 4 solder jacks 1  
7 screw terminals, 90°, 2.5 mm2, torque ≤ 26.6 Ncm, 4 screw jacks 1  
15  
STV-H15S4-FSR/CO 2 HZZ00108  
(15)  
1
Spare jacks are available on request: screw version YVM002-G,  
solder version XMB045; see fig. 11a and 11b.  
Obsolete; use female connectors with faston terminals instead!  
H15S2 connectors are not for new designs.  
2
3
Delivery content: H15S4 (S2) molding, 4 (2) high current jacks  
and assembly instructions. Screw versions also include four M4  
screws with washers and heat shrink sleeves.  
Fig. 11a  
Fig. 11b  
Solder jack XMB045  
Screw jack YVM002-G  
for screws M4.  
Mechanical Dimensions (in mm)  
95  
90  
32  
28  
24  
20  
16  
12  
12054b  
European  
Projection  
30  
26  
22  
18  
84.9  
14  
8/10 4/6  
13  
Fig. 12  
HZZ00116 (STV-H15 S2-FSF/CO)  
11 faston terminals and two screw jacks.  
HZZ00115 (STV-H15 S2-F/CO)  
11 faston terminals and two solder jacks  
(solder jacks are shown in fig. 15).  
MELCHER  
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Accessories  
Cassette Style Mating Connectors  
95  
9±  
European  
Projection  
12±48a  
24  
2
±
16  
12  
3±/32 26/28  
22  
18  
14  
8/1± 4/6  
Fig. 13  
H15S4 front view, relating to figures below  
12.4  
84.9  
12±49  
7.6  
4
41.6  
13  
Fig. 14  
HZZ00110-G (STV-H15 S4-FSF/CO),  
7 faston terminals and 4 screw jacks  
HZZ00105-G (STV-H15 S4-F/CO),  
7 faston terminals and 4 solder jacks (solder jacks, fig. 11a, are shown in fig. 15)  
84.9  
12.4  
12±4±  
Ø 3.5  
4±.5  
14.8  
Fig. 15  
HZZ00109 (STV-H15 S4-FLS/CO), obsolete,  
7 screw terminals (max torque 26.6 Ncm) and 4 solder jacks  
HZZ00108 (STV-H15 S4-FSR/CO), obsolete, 7 screw terminals (max torque 26.6 Ncm)  
and 4 screw jacks (screw jacks, fig. 11b, are shown in fig. 14)  
The connectors shown in fig. 15 with 7 screw terminals are obsolete. Use connectors with  
7 faston terminals instead, HZZ00110-G or HZZ00105-G; see fig. 14.  
MELCHER  
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Accessories  
Cassette Style Mating Connectors  
Note: In order to avoid damage, never manipulate high-current  
contacts when plugged-in!  
Extraction Tool for High Current Contacts  
High current plugs and jacks can be disassembled from the  
molding by means of a special extraction tool (H15S2 and  
H15S4 connectors). Holding the extraction tool over the  
center of the connector's female contact the outer part of the  
extraction tool should be fed between the molding and the  
outside of the female contact itself. This releases the spring  
clip fixing the contacts, in order to pull the contacts out of their  
molding for replacement. If the operation is performed  
correctly, very little force is required. Extreme care should be  
taken since incorrect procedure and excessive force could  
damage the tool and/or the connector.  
Part number:  
Description:  
HZZ00150-G  
Extraction tool  
Fig. 16  
This tool is available as an accessory for high-current solder  
and high-current screw contacts.  
Extraction tool HZZ00150-G  
Technical Data of Connectors  
Table 4: Connector data  
H11  
H15  
H15S2 / H15S4  
Fastons High current  
Mechanical data  
Number of poles  
11  
15  
11/7  
2/4  
Mating cycles  
500  
80 N  
500  
90 N  
400  
Insertion/withdrawal forces max.  
Electrical data  
90 N  
10/1.6 N  
Clearances and creepage distances  
contact to ground  
≥ 4.5 mm  
≥ 8.0 mm  
≥ 4.5 mm  
≥ 8.0 mm  
≥ 4.0 mm  
≥ 4.0 mm  
Clearances and creepage distances  
between contacts  
Test voltage  
3100 VAC  
500 VAC  
3100 VAC  
500 VAC  
3100 VAC  
500 VAC  
Operation voltage  
Operation current  
per contact  
TA = 20 °C  
TA = 70 °C  
TA = 95 °C  
20 A  
17 A  
14 A  
15 A  
12 A  
9 A  
15 A  
12 A  
9 A  
40 A  
35 A  
25 A  
Contact resistance  
≤8 mΩ  
≤8 mΩ  
≤8 mΩ  
≤1 mΩ  
Insulation resistance at 100 VDC  
Miscellaneous data  
≥ 1000 MΩ  
≥ 1000 MΩ  
≥ 1000 MΩ  
Operating temperature  
Contact surface  
–55 to 125 °C  
6 µ Ag  
– 55 to 125 °C  
Ag over Ni  
–55 to 105 °C  
6 µ Ag over 2 µ Ni  
0.8 µ Au over 2 µ Ni  
Molding material of the female  
connector (not all models)  
PBTP black  
PA, NFF16: I2/F1  
Lyquid Cristal Polymer E130i,NFF16: I3/F2  
(former material: Glass filled PBT)  
Crastin SK 645FR (E41938) (formerly Arnite TV4 264 SN)  
Flammability  
UL 94 V-0/UL 94 V-1 UL 94 V-0  
UL 94 V-0  
female connector moldings. The corresponding counter-parts,  
i.e. the coding tabs of the male molding, just have to be  
broken off to match the right female part. Major advantages  
are high mechanical stability and easy handling. The H11  
connectors have 10 and the H15 connectors 8 coding  
positions. The use of coding wedges allows for many different  
coding possibilities. Coding wedges are available as  
accessories to female connectors; see fig. 17.  
Code Key System  
An efficient coding system is of great importance in complex  
electronic systems. Since power supplies handle high  
currents and voltages, any false connection could be  
dangerous and quite costly.  
This integrated polarizing system allows effortless coding by  
the simple insertion of coding wedges (HZZ00202-G) into the  
MELCHER  
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Page 8 of 10  
Accessories  
Cassette Style Mating Connectors  
Connector retention clips (unlocked)  
Part number:  
Description:  
Delivery content:  
HZZ00202-G  
Codierkeil XKN031-G  
5 pcs.  
Fig. 17  
Integrated code key system for a H11 connector  
Connector retention clips (locked)  
8
2
5
11  
14  
17  
20  
23  
26  
29  
32  
Fig. 19  
Pair of Connector retention clips HZZ01209-G and their  
application  
K
I
H
G
F
Table 5: Connector Retention Bracket Survey  
Coding tab  
Series  
Part number  
Description  
Delivery  
content  
4
Coding wedge  
K, R, S,  
PSK, PSS,  
H, M, T  
HZZ01216-G  
CRB-HKMS  
2 brackets, 2 screws,  
2 washers  
K
I
H
G
D
F
E
Q, P, HP,  
HZZ01217-G  
CRB-Q  
2 brackets, 2 screws,  
2 washers, 2 springs  
2
5
8
11  
14  
17  
20  
23  
26  
29  
32  
A
B
C
Bottom side:  
Fig. 18  
Integrated code key system (H11 connector)  
Connector Retention Clips  
The retention clip V is an accessory, which guarantees secure  
connection even under severe vibration, as for example in  
mobile applications. One connector retention system fits to  
almost all converters and all of the mentioned connector  
types.  
The following converter series are delivered with pre-punched  
holes in the back plate for fast field-mounting of retention  
clips:  
Note: HZZ01209-G fits for H, M, K, S, PSK, PSS, R, T Series.  
HZZ01229-G fits for Q, P, HP Series only in combination  
with HZZ01215-G (Mounting Plate Q).  
Part number:  
Description:  
HZZ01209-G  
Retention clip (2x)  
HZZ01229-G  
Retention clip (2x) Q, P  
Delivery content: 2 pcs. in a plastic bag 2 pcs. in a plastic bag  
Connector Retention Brackets  
An alternative to the above mentioned retention clip V is the  
connector retention bracket. They are attached to the back  
plate by one screw each with a torque of 20 to 30 Ncm.  
Fig. 20  
Connector retention brackets HZZ01216-G (left-hand side)  
and HZZ01217-G (right-hand side)  
MELCHER  
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Accessories  
Cassette Style Mating Connectors  
Cable Hood  
A metallic version of the cable hood provides fire protection;  
see fig. 23  
A cable connector housing (cable hood) is available for all  
female H15, H15S2, and H15S4 type connectors with faston  
terminals (not suitable for screw terminals). It serves as a  
strain relief, isolates connections, and protects cables.  
Part number:  
Description:  
Delivery content:  
HZZ00143-G  
Metallic cable hood for H15/H15S2/S4  
Connector housing, blanc label  
Part number:  
Description:  
Delivery content:  
HZZ00141-G  
Cable hood for H15, H15S2, H15S4  
Connector housing, blanc label  
JM242  
for K, S, R, T, PSK, PSS Series converters, the cable hood  
can be fixed to the converter case with a pair of U-shaped  
cable hood retention brackets; see fig. 21.  
15  
17  
(34.7)  
(65.9)  
Fig. 23  
Metallic cable hood  
HZZ00143-G providing  
fire protection  
Fig. 21  
Cable hood HZZ00141-G fixed with retention brackets HZZ01218-G  
Cage Clamp Adapter  
The adapter HZZ00144-G allows for connecting a converter  
with cage clamp technique; see fig. 24.  
Retention brackets: HZZ01218-G  
Delivery content:  
2 brackets XMK187-G  
2 screws XMM003-G (M2.5 x 6)  
Install. instruction BZM20006, blank label.  
For fixing the cable hood with a pair of retention clips  
HZZ01209-G, a special version HZZ00142-G is available,  
where both sides of the cable hood are slightly modified in  
order to allow for insertion of the clips. The cable hood fixed  
with the clips has been tested to withstand vibrations as per  
IEC/EN 60068-2-6: 5 g, 7.5 h (2.5 h per axis). See fig. 22.  
Part number:  
Description:  
Delivery content:  
HZZ00142-G  
Cable hood for H15/H15S2/H15S4  
Connector housing, blanc label  
20.2  
Fig. 24  
Cage clamp  
European  
Projection  
adapter HZZ00144-G  
Modification for use with retension clip  
110  
Fig. 22  
Cable hood HZZ00142-G for fastening with  
retention clips HZZ01209-G  
NUCLEAR AND MEDICAL APPLICATIONS - These products are not designed or intended for use as critical components in life support  
systems, equipment used in hazardous environments, or nuclear control systems.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on  
the date manufactured. Specifications are subject to change without notice.  
Copyright © 2018, Bel Power Solutions Inc. All rights reserved.  
belfuse.com/power-solutions  
MELCHER  
The Power Partners.  
BCD20022 Rev AI, 9-Mar-2018  
Page 10 of 10  
厂商 型号 描述 页数 下载

POWER-ONE

 		HZZ00101 卡式风格配套连接器[ Cassette Style Mating Connectors ] 9 页

BEL

 		HZZ00102 [ Board Euro Connector, 22 Contact(s), 2 Row(s), Female, Screw Terminal ] 7 页

BEL

 		HZZ00103 [ Board Euro Connector, 22 Contact(s), 2 Row(s), Female, Straight, Solder Terminal ] 7 页

BEL

 		HZZ00103-G [ Board Euro Connector, 11 Contact(s), 1 Row(s), Female, Straight, Solder Terminal, ] 10 页

BEL

 		HZZ00104 [ Board Euro Connector, 11 Contact(s), 1 Row(s), Female ] 7 页

BEL

 		HZZ00105 [ Board Euro Connector, 11 Contact(s), 2 Row(s), Female ] 7 页

BEL

 		HZZ00106 [ Board Euro Connector, 15 Contact(s), 2 Row(s), Female ] 7 页

BEL

 		HZZ00106-G [ Board Euro Connector, 15 Contact(s), 2 Row(s), Female, ] 10 页

BEL

 		HZZ00107 [ 暂无描述 ] 7 页

BEL

 		HZZ00110 [ Board Euro Connector, 11 Contact(s), 2 Row(s), Female ] 7 页

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